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Getting Started

What's a CubeSat?A 1U CubeSat being handled by a NASA technician.
Break down CubeSat bus architecture, standard form factors, and how power, thermal, and communications budgets map to missions.
Getting Started

Structure

FramesA 1U CubeSat being handled by a NASA technician.
Explore structural frame selections, materials, and load paths for CubeSat primary structures.
FastenersA 1U CubeSat being handled by a NASA technician.
Select fastener materials, thread specs, and retention strategies for flight hardware.
Manufacturing & CoatingsA 1U CubeSat being handled by a NASA technician.
Review fabrication considerations, tolerances, and surface treatments for aerospace structures.
Structure

Hold-Down Release Mechanisms

Thermal Knives / BurnwiresA 1U CubeSat being handled by a NASA technician.
Design and qualify nichrome burnwire systems, from power sizing to redundancy planning.
Shape Memory AlloyA 1U CubeSat being handled by a NASA technician.
Leverage SMA actuators for deployment systems, focusing on control, heating, and reset strategies.
Hold-Down Release Mechanisms

Electrical Power Systems (EPS)

BatteriesA 1U CubeSat being handled by a NASA technician.
Reliable energy storage is critical for survival during eclipse phases. Learn about cell selection, safe pack architecture, and Battery Management Systems.
Solar PanelsA 1U CubeSat being handled by a NASA technician.
Solar panels are the primary power source for most missions. Explore array modeling, deployment mechanisms, and MPPT optimization.
Separation SwitchesA 1U CubeSat being handled by a NASA technician.
Separation switches ensure the system remains dormant until deployment. Learn how to integrate these inhibits for safety and reliable startup.
Electrical Power Systems (EPS)

Assembly

Epoxies / AdhesivesA 1U CubeSat being handled by a NASA technician.
Specialized bonding agents are needed to reinforce fasteners and mount sensors. This guide details selection and cure cycles for low-outgassing materials.
Tools & OrganizationA 1U CubeSat being handled by a NASA technician.
A disorganized build environment introduces risk. Learn about cleanroom-compatible equipment, ESD safety, and inventory tracking.
Jigs & FixturesA 1U CubeSat being handled by a NASA technician.
Precision alignment requires custom tooling. Discover how to design and validate jigs for consistent manufacturing tolerances.
Assembly

Environmental Testing

Vibration TestingA 1U CubeSat being handled by a NASA technician.
Hardware must survive the intense energy of launch. Plan sine, random, and shock tests to verify structural integrity.
Thermal TestingA 1U CubeSat being handled by a NASA technician.
Validate that your system can withstand extreme orbital temperatures. Learn how to execute thermal balance and TVAC campaigns.
Environmental Testing
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