A running log of CubeSat tips of the day, pulled straight from our Twitter feed and archived here for whenever you need them.

TIP_001

Containerized satellites require a minimum of two hardware interlocks to prevent power-up during launch — aka separation switches. The Omron D2F series is a popular choice, and one of the few COTS options available.

@OmronComponents
TIP_002

Silicon solar cells are often written off as not "space grade." Somebody forgot to tell SpaceX, who uses them on Starlink — the biggest satellite constellation in history. Silicon cells are nearing 26–27% efficiency for under $1/W, and in LEO, radiation exposure is minimal.

@SpaceX
TIP_003

Rockets aren't the only path to orbit. With demand for space access at an all-time high, alternatives are gaining traction — Starfighters Inc. plans to deliver picosats to LEO/VLEO using surplus F-104 fighter jets.

@StarfightersInc
TIP_004

A lesser-known benefit of running multiple GNSS antennas, beyond redundancy, is lower power draw: GPS can acquire the minimum number of satellites needed for a fix faster with more antennas feeding it.

TIP_005

Believe it or not, the sequence you torque your fasteners in makes a real difference — especially once you're working with 0.1 mm tolerances.

TIP_006

1U and 2U CubeSats need separation spring plungers, since several may be stacked in a single deployer. 3U and 6U buses skip this requirement and often pick up extra "tuna can" volume instead.

TIP_007

If you're working on nanosatellites, chances are you've read Cal Poly's CubeSat Design Specification. It doesn't mention this, but chamfers are commonly used instead of fillets — they're far easier to CNC and serve the same function. Question your constraints.

@CalPoly
TIP_008

For students: run collaborative systems-engineering meetings where mission options get discussed and constraints get defined out loud. The constraints will keep changing — but knowing what they were, and why, is what keeps a team engaged.

TIP_009

On canceling magnetic moments: your shielding doesn't need to be pure, just a high percentage. Conformal coating mostly negates the issue on its own, and lead also happens to have good fatigue properties if you go that route.

Further reading

A Guide to CubeSat Mission and Bus Design

Open-source text, University of Hawaii